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  • OPERATIONAL ASPECTS OF SPONGE IRON PRODUCTION IN

    1. Krupp Sponge Iron Process The Krupp. Sponge iron process uses a rotary kiln for the reduction of high grade lump ores or pellets (Fig. 1). The feed is introduced together with reducing and de-sulphurizing agents (lime-stone or raw dolomite) into an inclined rotary kiln, heated counter current to the flow of hot gas and reduced to form sponge

  • Sponge Iron Calcination Rotary Kiln Iron Ore Buy Iron

    Sponge Iron Calcination Rotary Kiln Iron Ore,Find Complete Details about Sponge Iron Calcination Rotary Kiln Iron Ore,Iron Ore,Rotary Kiln Iron Ore,Sponge Iron from Cement Making Machinery Supplier or Manufacturer-Gongyi Derui Machinery Co., Ltd.

  • Coal & Gas based DRI Plant Rotary Kiln for Making Sponge

    We manufacture Sponge Iron Plant on turn-key basis of different functional capacities i.e. 100 TPD, 300 TPD, 500 TPD plants.The equipment support provided for the plants include Kiln/cooler tyre, Kiln/cooler support roller, Kiln/cooler support roller shaft, Kiln/cooler support roller assembly with bearing housing, Kiln/cooler girth gear, Kiln/cooler pinions, Kiln/cooler pinion shaft, Kiln

  • Sponge Iron Plant Rotary Kilns Spare Parts Spring Plate

    Manufacturer of Sponge Iron Plant Rotary Kilns Spare Parts Spring Plate Assembly for Girth Gear, Support Roller Assembly, Cooler Support Roller Assembly and Support Roller Complete Assembly for Sponge iron Plant Cement Plant Fertilizer Plant offered by

  • (PDF) Operation of Coal-Based Sponge Iron Rotary Kiln to

    View. Operability Analysis of Direct Reduction of Iron Ore by Coal in an Industrial Rotary Kiln Data-1 and Data-2, are collected from a typical sponge iron plant, which correlate the input and

  • Coal based Direct Reduction Rotary Kiln Process IspatGuru

    Boudouard reaction, dolomite, DRI, Iron ore, metallization, non coking coal, pellets, reduction, Rotary kiln, Sponge iron, Sulphur, Coal based Direct Reduction Rotary Kiln Process . The coal based direct reduction rotary kiln process was developed for converting iron ore directly into metallic iron without the melting of the materials.

  • SPONGE IRON PLANT

    Sponge iron being magnetic gets attracted and gets separated from non- magnetic char. The iron ore and coal crushed and screened to respective sizes are fed to rotary kiln through feed tube in pre-determined ratio. The rotary kiln is slightly inclined at an angle 2.5 deg and rotated by

  • Sponge Iron Products Girth Gear for Sponge Iron Kiln For

    Gearth Gear can be used for DRI Sponge Iron Plants, Cement Plant & can be usedto drive any Rotary Kiln or Rotary Cooler. We can supply any Gearth Gear with Complete assembly consisting of Gearth Gear, Shaft, Bearing & Pinion with guaranteed Technical Specifications as per IS Standards.

  • Sponge Iron an overview ScienceDirect Topics

    DRI, also known as sponge iron, is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 800–1200 °C. Iron oxide is charged into shaft furnace, rotary kiln, or fluidized beds in the form of pellet, iron ore lumps, or fines. The reduction takes place using gaseous reductants (CO + H

  • DRI UPDATE Sponge Iron Manufacturer India

    2. ED, SIMA requested the participants to volunteer to spare their rotary kiln for carrying out the R&D for exploring the use of Syn Gas in the rotary kiln. Mr. T Srinivasa Rao, MD, Balajiswamy Premium Steels Pvt Ltd offered his 50TPD kiln for this purpose. 3. Presentation from Tata Sponge Iron Ltd was very much liked and lot of the people showed

  • Sponge Iron Calcination Rotary Kiln Iron Ore Buy Iron

    Sponge Iron Calcination Rotary Kiln Iron Ore,Find Complete Details about Sponge Iron Calcination Rotary Kiln Iron Ore,Iron Ore,Rotary Kiln Iron Ore,Sponge Iron from Cement Making Machinery Supplier or Manufacturer-Gongyi Derui Machinery Co., Ltd.

  • Rotary Kiln Cement Rotary Kiln and Sponge Iron Rotary Kiln

    Our cement rotary kiln and sponge iron rotary kiln has been developed for performing drying, calcination and sintering work in a continuous process. Widely used for cement, pet coke calcination, sponge iron and other materials, it uses hot gases for the operation.

  • Sponge Iron Plant Rotary Kilns Spare Parts Spring Plate

    Manufacturer of Sponge Iron Plant Rotary Kilns Spare Parts Spring Plate Assembly for Girth Gear, Support Roller Assembly, Cooler Support Roller Assembly and Support Roller Complete Assembly for Sponge iron Plant Cement Plant Fertilizer Plant offered by

  • China Rotary Kiln, Rotary Kiln Manufacturers, Suppliers

    View larger video & image. Contact Now US $ 1000000 / Piece Min. Order: 1 Piece. 4.3X70m Rotary Kiln for Cement Plant Rotary kiln is the main equipment for sintering cement clinker. The rotary kilns produced by our company Capacity 50-1000tpd Dri Rotary Kiln Sponge Iron Rotary Kiln for Iron Ore Equipment . FOB Price: US $ 10000

  • Computational fluid dynamics analysis of sponge iron

    Mar 01, 2017· However, very little work is available related to CFD analysis of rotary kiln of sponge iron process such as: Prasad and Ray developed 2D model to simulate flow pattern of air in rotary kiln of a typical 100 tpd sponge iron plant. They considered different positions of air pipe such as 50 mm, 100 mm, 150 mm and 320 mm above the axis for

  • A Thesis Submitted for Partial Fulfillment of the Degree

    1.1 Image of a Sponge Iron Granule 2 1.2 Microscopic view of sponge iron 4 3.1 Material Balance in a Rotary Kiln sponge iron plant 14 3.2 Energy Balance in a Rotary Kiln sponge based iron making 14 3.3 Schematic of optimised Rotary kiln sponge iron making process 21 4.1 Industrial view of Sponge Iron making Rotary Kiln 24

  • Technology Tata Steel Long Products Limited

    Iron ore and non-coking coal are the prime raw materials for the production of sponge iron. These are charged into a rotary kiln in requisite proportion along with some dolomite. Coal plays a dual role in the process by acting as a reductant as well as a fuel for providing heat to maintain the requisite temperature inside the kiln at 950-1050 o C.

  • DRI UPDATE Sponge Iron Manufacturer India

    2. ED, SIMA requested the participants to volunteer to spare their rotary kiln for carrying out the R&D for exploring the use of Syn Gas in the rotary kiln. Mr. T Srinivasa Rao, MD, Balajiswamy Premium Steels Pvt Ltd offered his 50TPD kiln for this purpose. 3. Presentation from Tata Sponge Iron Ltd was very much liked and lot of the people showed

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