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  • Optimizing your SAG mill operation International Mining

    Mar 21, 2007· Similar to the impeller design affecting pump capacity, the pulp lifter design affects the discharge capacity (or mill throughput) of AG and SAG grinding mills. Generally, the discharge from AG/SAG mills consists of one or both of the following components: slurry (water and finer particles) and pebbles (20-100 mm).

  • Optimization of the Design of SAG Mill Internals Using

    size by size basis (above) and wear along a lifter and plate assembly (below) for 2D and 3D simulations Svedala Optimization Services and Conveyor Dynamics Inc. recently formed an alliance to further develop, validate and use this technology for SAG mill optimization. Three dimensional

  • ONLINE SAG MILL PULSE MEASUREMENT AND OPTIMIZATION

    Depending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size.

  • SAG Mill Optimization using Model Predictive Control

    Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell, M.S., van der Westhuizen, A.P., & Mainza, A.N. 2009).

  • (PDF) Influence of feed size on AG / SAG mill performance

    When the feed size of a SAG mill becomes coarser, i.e. α r increases, the energy required to break the ore increases, i.e. φ r and φ f increases (Morrell et al., 1996; Morrell and Valery, 2001

  • SAG mills (semi-autogenous grinding mills) peter&x

    SAG milling extends itself to many applications due to the range of mill sizes available. They can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill and some or all of the work done by a ball mill. SAG mills are also an optimum solution for wet grinding since crushing and screening in these

  • SAGDesignTM Using Open Technology for Mill Design and

    kWh/t of SAG pinion energy that is required to grind an ore from a feed size F80 of 152 mm (6 inches) to a product size T80 of 1.7 mm (12 mesh US Std.), and Bond Ball Mill Work (BWI) Index measurements on SAG ground ore from less than 6 kWh/t.5 to over 2 It is noted here that BWI

  • SAG Mill Testing Test Procedures to Characterize Ore

    mill. As such, primary ball mills should be designed with the rod mill work index, and single-stage ball mills should be with both the rod mill and ball mill indices. This is because it is common to observe a difference (sometimes significant) between the rod mill and ball mill index values for a given ore type (McKen, Verret, & Williams, 2006). On

  • SAG Mill Operation at Cortez: Evolution of Liner Design

    Figure 2: SAG Mill Crash Stop on 10/8/2003 Crash Stop #2 March 3, 2004 Please refer to Figures 3-5. This crash stop was done on severely SAG mill limiting ore that typically averaged 360-390 dry tph. In comparison, the worst case SAG mill limiting ore type throughput is 8,160 dry tons per day (340 dtph).

  • SAG Mill Optimization using Model Predictive Control

    Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell, M.S., van der Westhuizen, A.P., & Mainza, A.N. 2009).

  • ONLINE SAG MILL PULSE MEASUREMENT AND OPTIMIZATION

    Depending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size.

  • Using Fuzzy Control to Optimize SAG Mill Production

    Sag Mill Example To illustrate the power of fuzzy logic we will next look at its application in controlling a typical sag mill circuit as is shown in Figure 2. Figure 2. Typical Sag Mill Configuration as Defined in KnowledgeScape. An example of controlling SAG mill speed will be

  • SAG Mill Testing Test Procedures to Characterize Ore

    mill. As such, primary ball mills should be designed with the rod mill work index, and single-stage ball mills should be with both the rod mill and ball mill indices. This is because it is common to observe a difference (sometimes significant) between the rod mill and ball mill index values for a given ore type (McKen, Verret, & Williams, 2006). On

  • Modelling: Transfer size limits SAGMILLING.COM

    The software uses the particular power model (Bond/Barratt, Morrell Mi, etc.) to determine what is the transfer size where the ratio of E SAG to E ball matches the ratio of mill power (1:1.5 in this example). This is the 'maximum efficiency' transfer size where the mills will both operate at full power.

  • Chapter M MODELLING, SIMULATION, OPTIMIZATION

    Autogenous Grinding (SAG) mill in closed circuit with a hydrocyclone package. The gold extraction is done by leaching process using cyanidation method through a series of stirred tanks. In this research, an optimization study of Aghdarreh plant grinding circuit performance was done to lower the product particle size (P

  • SAG Mill Operation at Cortez: Evolution of Liner Design

    Figure 2: SAG Mill Crash Stop on 10/8/2003 Crash Stop #2 March 3, 2004 Please refer to Figures 3-5. This crash stop was done on severely SAG mill limiting ore that typically averaged 360-390 dry tph. In comparison, the worst case SAG mill limiting ore type throughput is 8,160 dry tons per day (340 dtph).

  • Starkey & Associates Inc. Leaders in Comminution Design

    The SAG test reproduces commercial SAG mill grinding conditions on 4.5 L of ore and determines the SAG mill specific pinion energy to grind ore from 80% passing 152 mm to 80% passing 1.7 mm (W SDT), herein referred to as macro ore hardness. The SAG mill product is then crushed to 100% passing 3.35 mm and is subjected to the Bond ball mill work

  • SAG Mill Official Feed The Beast Wiki

    Oct 19, 2020· The SAG Mill is a machine added by Ender IO.It uses Micro Infinity (µI) to grind (or mill) items into their crushed variants, like Ores into Dusts.The SAG Mill has four output slots; recipes can have 1-4 different outputs, with different chances of obtaining those outputs. Uniquely, the SAG Mill can use Grinding Balls made from various materials to increase energy efficiency (resulting in

  • AG mills peter&x

    Gearless mill drive (GMD) technology has further expanded the use of large AG milling allowing peter&x to produce the world's largest SAG mill of 42’ in diameter drawing power at 28 MW. Today, peter&x is the world leading supplier of gearless AG mills operating globally.

  • Optimizing your SAG Mill Mining Surplus

    Mar 02, 2010· Similar to the impeller design affecting pump capacity, the pulp lifter design affects the discharge capacity (or mill throughput) of autogenous grinding (AG) and SAG grinding mills. Generally, the discharge from AG/SAG mills consists of one or both of the following components: slurry (water and finer particles) and pebbles (20-100mm).

  • SAG Mill Control: It Shouldn’t be that Hard E & MJ

    Optimize underperforming assets and remove the need for capital expenditure: Optimal control of the SAG mill can be achieved by using existing DCS or PLC. It is commonly assumed SAG mill control can only be successfully implemented using “black-box” solutions; this is just not true.

  • C O N S U L T I N G L T D TECHNICAL MEMORANDUM

    and 2100 µm, respectively. The value T80 is the “synthetic” transfer size between the SAG mill and ball mill a fines-corrected 80% passing size2 of the SAG mill product (or the combined SAG mill product and crushed pebbles if the circuit is sending crushed pebbles to the ball mill circuit, a.k.a. SABC-B operation). The EF4RM for

  • Online SAG Mill Pluse Measurement and Optimization

    @article{osti_969329, title = {Online SAG Mill Pluse Measurement and Optimization}, author = {Rajamani, Raj and Delgadillo, Jose and Duriseti, Vishal}, abstractNote = {The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill. Utilization of this tumbling motion for efficient breakage of particles depends on the

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